STERILSYSTEMS disinfection system DE
The STERILSYSTEMS DE disinfection system is ideal for fast, safe and dry continuous disinfection in demanding production environments. Particularly in sectors such as the food and pharmaceutical industries, packaging lines or airlocks, the system impresses with all-round irradiation that effectively kills surface germs. Anyone looking for reliable and chemical-free disinfection will find an innovative technology here that stands out from other solutions on the market thanks to its increased performance, hygienic processing and flexible integration. Similarly equipped models such as the [STERILSYSTEMS DS 500 rotary valve] also offer high hygiene standards and can be used in corresponding production lines.
High-quality technology for a wide range of applications
This disinfection system integrates seamlessly into existing production lines and offers 360° disinfection without the use of heat. Thanks to high-performance technology (HPF), the system delivers up to a 2.5-fold increase in performance compared to conventional solutions. The process remains completely dry and does not require any chemicals. This is particularly valuable for industries in which delicate surfaces or sensitive products such as pharmaceuticals, fresh food or sterile packaging are treated.
The heart of the system is the innovative split technology, which enables intensive exposure from the top, bottom and sides. The disinfection effect remains constant even at high conveyor speeds. This significantly reduces the risk of incomplete germ removal. In addition, the UV-C lamps mounted on all four sides allow common microorganisms such as listeria and salmonella to be killed quickly, which is particularly important in the food processing industry. The particularly robust design with stainless steel conveyor belt and water-protected control cabinet also ensures a stable and durable construction.The [STERILSYSTEMS UV-C air sterilizer], which is used in other areas of application and also benefits from high UV-C efficiency, has similar features.
Technical features at a glance
- Dimensions: Flexibly adaptable for different capacities
- Material: High-quality stainless steel housing (V2A)
- UV-C lamp: HPF technology with a service life of 12,000 hours
- Power: Variable between 500 and 2000 W
- Power supply: 230/400 V, 50 Hz
- Protection classes: IP68 for spotlights, IP54 for the entire system
- Insertion height: Around 1000 +/- 150 mm, depending on the version
In addition to these central key data, the system has a PLC control system with fault monitoring, which enables automatic shutdown in the event of malfunctions. The built-in fan keeps the temperature constant, while a splinter guard for the emitters minimizes the risk of foreign objects in the production environment. Maintenance and wet cleaning are greatly facilitated by the generous housing design and stainless steel body.
Certifications and standards
The system meets common industry hygiene standards and norms that are relevant for production lines with aseptic surface treatment. Thanks to the hygienic design concept, it usually complies with relevant DIN and CE specifications. The thorough disinfection with UV-C radiation can be used extensively in HACCP concepts and supports quality assurance in accordance with ISO standards.
Practical application examples
- Packaging lines: Sensitive films or cardboard packaging in particular can be disinfected quickly, dryly and safely before they come into contact with food.
- Transport containers in commercial kitchens: Containers can be made germ-free without additional chemicals, which significantly optimizes hygiene.
- Pharmaceutical industry: sterile products or medication packaging remain reliably contamination-free, without the effect of heat that could affect the active ingredients.
- Food production: Meat and sausage products, cheese products or bread and baked goods benefit from germ-reduced surfaces, as cross-contamination is significantly reduced.
- Slicer lines: Knives, cutting belts and other surfaces are disinfected and sterilized all around, ensuring optimized food hygiene.
- Airlocks: When entering or exiting sensitive areas, automatic UV-C disinfection can effectively reduce the transmission of unwanted germs.
FAQs
How long does a disinfection cycle usually take?
The duration depends on the conveying speed and the desired germ reduction. A few seconds to a few minutes are usual, as the high-performance emitters work quickly.
Is any special prior knowledge required for operation?
Not necessarily. The system can be controlled via PLC, making it easy to integrate into existing production processes. Basic technical knowledge is usually sufficient to monitor operation.
Can sensitive materials be damaged?
No, there is no thermal load and no chemical impact. UV-C irradiation is not critical for most packaging and products.
How often is maintenance necessary
The robustly designed HPF lamps with a long service life and the stainless steel frame minimize maintenance requirements. Regular visual and functional checks and timely replacement of the spotlights ensure reliable operation in the long term.
Which substances can be effectively killed off?
Typical contamination germs such as salmonella, listeria, yeasts and various types of mold and bacteria can be significantly reduced. This promotes shelf life and product safety.
Is retrofitting into existing systems feasible?
Yes, the modular design and flexible alignment of the emitters allow easy integration into existing production lines.
Do employees have to wear special protective equipment during operation?
The system has appropriate shielding. Nevertheless, UV-C protective goggles or visors are recommended if work is required within the direct radiation area.
Conclusion
The continuous disinfection system presented here impresses with its reliable 360° UV-C radiation, flexible adjustment and robust design. Thanks to HPF technology, the system effectively reduces germs on a wide variety of surfaces and thus supports compliance with the highest hygiene standards in food and pharmaceutical companies. Anyone looking for a high-performance yet low-maintenance disinfection solution will find a professional and efficient long-term concept in this system.
