iVISION industrial vacuum cleaner PCB CUSTOM
The iVISION PCB CUSTOM industrial vacuum cleaner offers a highly specialized extraction solution for the production of fibreglass and aluminium PCBs. Thanks to the integrated rotary valve and the continuous emptying system, this model ensures an optimum work flow without recurring interruptions. Thanks to filling sensors and audible and visual alarms, an efficient, clean and safe working environment is ensured even with large production volumes. Similar precisely designed solutions such as the [iVISION FLAT TABLE industrial vacuum cleaner] also impress in comparable production areas with their high extraction performance and reliable control.
Application areas and functional principle
The industrial vacuum cleaner is specially tailored to the requirements of drilling, milling and contouring PCBs. Where large quantities of fine chips and dust from fiberglass, aluminium or mixed materials are produced, the robust technology ensures reliable cleanliness. Constant monitoring of the fill level and separate cleaning of the four independent cartridge filters save time and increase productivity.
The iVision HMI system allows specialist staff to keep an eye on all relevant parameters at all times. Changes to settings can be made quickly and intuitively, which significantly reduces downtime. Similar to the [iVISION industrial vacuum cleaner PCB BASIC], the control system is clearly laid out and facilitates long-term use in automated production lines.
Technical details and special features
The key performance data impressively demonstrates how versatile and powerful this device is:
- Power: 18.5 kW
- Frequency: 50 Hz
- Voltage: 400 V (other variants on request)
- Maximum negative pressure: 320 mbar
- Max. Air volume: 1,350 m³/h
- Number of spigots: 1 (diameter 100 mm)
- Tank capacity: Continuous emptying via rotary valve
- Filter class M + PTFE membrane (other filter media are available)
The separate cleaning of each individual filter element is particularly noteworthy. While other systems often only offer collective cleaning, here each individual filter cartridge is partially regenerated. As a result, the air flow and suction power remain constantly high throughout the entire production process. The system can also be optionally configured with special filter media if particularly demanding dusts or fibers need to be extracted.
The robust design is suitable for continuous operation during running machine cycles, minimizing unproductive downtimes. With the option of discharging the rotary valve directly into a big bag, even highly dusty materials can be handled without major effort, which is crucial for production lines with high cycle times.
Certifications and standards
The vacuum cleaner complies with the relevant European CE directives, ensuring that all applicable safety regulations are observed in professional working environments. Depending on the area of application, additional filter and voltage options can also be requested in order to comply with country-specific standards.
Concrete application examples
- PCB drilling: When drilling fiberglass PCBs, fine fibers such as GRP dust are produced, which are safely separated by the continuous emptying process.
- Milling work on aluminum plates: The high air volume is ideal for capturing and separating fine aluminum chips directly during the milling process.
- Processing composite materials: The powerful filter unit ensures consistent extraction results, even with mixed materials such as metal-PVC combinations.
- Contour and scoring processing: The consistently strong suction power prevents deposits on the machine tool, which reduces downtime.
FAQs
How often is filter maintenance required?
The four filter cartridges are maintained via an automatic cleaning system. Therefore, in most cases, a regular visual check and a scheduled inspection are sufficient to detect and rectify any filter contamination at an early stage.
Can the extractor keep up with high chip volumes?
Yes, as the rotary valve allows continuous emptying. There are hardly any interruptions to work, even if large quantities of aluminum or glass fiber dust have to be disposed of every day.
Which settings can be controlled via the iVision HMI system?
The iVision HMI system enables monitoring of the negative pressure, alarm messages and adjustments to the cleaning intervals. Operating data and fill levels can also be viewed, making predictive maintenance much easier.
Can the device be used for several machines at the same time?
The vacuum cleaner has one connection point with a diameter of 100 mm as standard. For simultaneous operation on several machines, individual solutions or corresponding adapters and piping systems are required, which are available on request.
Conclusion
The powerful air volume flow, high suction power and patented cleaning concept make this vacuum cleaner a reliable partner in industrial PCB processing. By consistently taking all requirements into account - from the simplest maintenance to a convenient HMI system and continuous emptying - the device increases efficiency and productivity. Anyone looking for a professional extraction system for sensitive milling, drilling and contouring processes will benefit from a future-proof solution for the modern manufacturing industry with this model.
