Hydrolab softener Plus series
The Hydrolab softener Plus series is particularly suitable for laboratory applications, industrial processes and demanding areas where limescale deposits could affect the system or downstream treatment stages. Thanks to its precise ion exchange technology and fully automatic regeneration, it offers a high degree of efficiency and consistent water quality over the long term compared to comparable water softening solutions. Similar features can also be found in the [Hydrolab Basic series], which is designed for smaller capacity requirements and represents a solid alternative.
Properties and mode of operation
This system works with highly effective ion exchange resin, which removes calcium and magnesium ions from the incoming raw water. The result is softened water that is ideally suited for downstream systems such as HLP, Technical or Spring desalination plants. While cheaper softeners or older types of systems can sometimes experience a reduction in exchange capacity, the Plus series has been designed to ensure that the resin works perfectly for many years. As soon as the resin is saturated, a time-limited but efficient regeneration takes place: at defined intervals, the control unit automatically flushes the resin to bring it back to full capacity.
The resin tank is made of robust fiberglass, which contributes to high corrosion resistance. Thanks to the modern control head, operators have the option of optimally adapting the regeneration cycles and times to their specific process requirements. A 5 µm sediment filter is also installed, which reliably removes dirt and rust particles before the water flows through the ion exchange resin.Other features at a glance:
- Operation with tap water and automatic control.
- Highly acidic cationite for reliable ion exchange processes.
- Corrosion-resistant fiberglass tank for a long service life.
- Time-limited regeneration - prevents unnecessary salt and water consumption.
- Volume-dependent regeneration trigger for constant softening performance.
- Maintenance-friendly design and integrated 5 µm pre-filter.
The flow rates vary depending on the model:
- V10 version: 2,000 l/h (dimensions 345 × 573 × 803 mm)
- V20 version: 2,600 l/h (dimensions 345 × 573 × 1084 mm)
- V30 version: 3,200 l/h (dimensions 345 × 573 × 1084 mm)
This means the system covers a wide performance range and can be flexibly integrated into existing process chains. Thanks to its high reliability, this technology is often used in laboratories that rely on limescale-free process water. However, the Plus series also demonstrates its advantages in industrial washing lines, heating and cooling systems or in food and beverage production. In contrast to the [Hydrolab Duplex system], which enables continuous water softening in parallel operation, this model primarily focuses on high throughputs in single lines.
Certifications and standards
Hydrolab has a long tradition of carefully checking compliance with standards. Typical certifications relate to the materials used for the drinking water sector, for example in accordance with applicable DIN standards and CE marking. In addition, ACS or KTW approval (plastics in drinking water) is often sought to ensure the highest standards of hygiene.
Examples of applications
- Laboratories: Ideal for analytical devices that require limescale-free water (e.g. spectrometers, autoclaves).
- Industrial processes: Prevents limescale deposits on heat exchangers, in pipes and pump systems.
- Heating and cooling systems: Reduces the risk of corrosion and limescale in closed circuits.
- Beverage production: Ensures consistent water quality in the production of soft drinks, beer and other beverages.
- Rinsing and washing systems: Efficient cleaning without limescale stains on glasses or stainless steel surfaces.
FAQs
How often does the ion exchange resin need to be regenerated?
The control unit is programmed so that the resin regenerates at fixed volume intervals. This cycle can be adjusted depending on the water consumption and degree of hardness.
Do I need special salt for regeneration?
Yes, regeneration salt in tablet form is typically required. The quality of the salt can affect the effectiveness of the regeneration, so the manufacturer recommends high-purity solar salt.
Is a bypass required
The system is supplied as standard with the necessary connections including bypass, water supply and waste water. A bypass increases flexibility and simplifies maintenance work.
Can several appliances be connected in series?
Yes, parallel connection is possible, for example to achieve particularly high flow rates. Care must be taken to ensure precise coordination of the regeneration cycles.
Conclusion
This system impresses with its high-quality materials, efficient ion exchange processes and simple, automated handling. Whether in laboratories, production facilities or other areas where limescale-free water is essential, the system offers a powerful and proven solution. With its flexible model variants and robust components, the Plus series is designed for a wide range of applications and is ideal for users who value reliable water softening, durability and uncomplicated operation.
